Introduction
Lean Six Sigma is a powerful methodology that blends the principles of Lean (reducing waste and improving flow) with Six Sigma (improving quality by reducing variation). It’s widely used across industries to enhance process efficiency, reduce errors, and ensure better outcomes. This course is designed to provide participants with a strong understanding of both Lean and Six Sigma, equipping them with the tools to implement these techniques in their own organizations. By understanding the principles of Lean Six Sigma, participants will be able to make measurable improvements that lead to increased customer satisfaction, reduced costs, and enhanced productivity.
Course Outline
- Module 1
- Module 2
- Module 3
- Module 4
- Module 5
- Course Objectives
- Target Audience
Lean and Six Sigma
- Lean and Six Sigma: History, principles, and goals.
- Reducing waste to improve flow and efficiency.
- Reducing defects and improving process quality.
- Lean tools: Value Stream Mapping, 5S, and Kaizen.
- Six Sigma DMAIC framework.
- Leadership’s role in Lean Six Sigma implementation.
Waste and Variation in Processes
- Defining the eight types of waste (TIMWOOD).
- How to identify and eliminate waste in processes.
- Process variation and its impact on quality.
- Tools for measuring variation and defects in processes.
- Common sources of inefficiency and variation in operations.
- Tools to help maintain consistency in processes.
Lean Tools for optimozing Processes
- Value Stream Mapping (VSM) for visualizing processes.
- How 5S helps in organizing workspaces for efficiency and quality.
- Kaizen: Driving small, continuous improvements in operations.
- Using Kanban to manage workflows and reduce delays.
- Lean tools for improving collaboration within teams.
- The role of teamwork and engagement in Lean improvements.
Six Sigma and Quality Improvement
- Six Sigma’s DMAIC methodology.
- Define phase: Identifying project goals and customer requirements.
- Measure phase: Gathering data and process performance.
- Analyze phase: Identifying root causes of process issues.
- Improve phase: Developing solutions to fix process problems.
- Control phase: Ensuring long-term improvements are sustained.
Lean Six Sigma implementation
- Planning and launching a Lean Six Sigma project in your workplace.
- Setting realistic, measurable goals for process improvement.
- Building a culture of continuous improvement across teams.
- Training Lean Six Sigma champions within your organization.
- Measuring success: Tracking key performance indicators (KPIs).
- Overcoming resistance to change and fostering team buy-in.
By the end of this course, participants will be able to:
- Explore the core principles of Lean and Six Sigma methodologies.
- Identify different types of waste and inefficiencies in business processes.
- Use Lean tools such as Kaizen, 5S, and Value Stream Mapping to streamline operations.
- Apply Six Sigma’s DMAIC (Define, Measure, Analyze, Improve, Control) for process improvement.
- Measure and analyze data to reduce defects and variation in processes.
- Lead Lean Six Sigma improvement projects in their organization.
This course is ideal for:
- Operations and Production Managers.
- Quality Assurance and Control.
- Engineers and Manufacturing Leaders.
- Project Managers and Team Leaders.
- Supply Chain and Logistics Managers.
Course Schedule & Fees
- Kuala Lumpur
- Singapore
- Amsterdam
- Online
- Course Fees
This course will take place in Kuala Lumpur on the following dates:
| 26/05/2025 | 09/06/2025 | 23/06/2025 | 07/07/2025 |
| 21/07/2025 | 04/08/2025 | 18/08/2025 | 01/09/2025 |
| 15/09/2025 | 29/09/2025 | 13/10/2025 | 27/10/2025 |
| 10/11/2025 | 24/11/2025 | 08/12/2025 | 22/12/2025 |
| 05/01/2026 | 19/01/2026 | 02/02/2026 | 16/02/2026 |
This course will take place in Singapore on the following dates:
| 19/05/2025 | 09/06/2025 | 30/06/2025 | 21/07/2025 |
| 11/08/2025 | 01/09/2025 | 22/09/2025 | 13/10/2025 |
| 03/11/2025 | 15/12/2025 | 05/01/2026 | 26/01/2026 |
| 16/02/2026 |
This course will take place in Amsterdam on the following dates:
| 26/05/2025 | 16/06/2025 | 07/07/2025 | 28/07/2025 |
| 18/08/2025 | 08/09/2025 | 29/09/2025 | 20/10/2025 |
| 10/11/2025 | 01/12/2025 | 22/12/2025 | 12/01/2026 |
| 02/02/2026 | 23/02/2026 |
This course will take place Online the following dates:
| 20/05/2025 | 17/06/2025 | 15/07/2025 | 12/08/2025 |
| 09/09/2025 | 07/10/2025 | 04/11/2025 | 02/12/2025 |
| 30/12/2025 | 27/01/2026 | 24/02/2026 |
| Kuala Lumpur | Singapore | Amsterdam | Online |
| USD$ 3,580 | USD$ 5,600 | USD$ 5,600 | USD$ 1,920 |
